Cooked Chicken Products Process Authority Review

Project Description

USA Food Laboratory needed for process authority review of two cooked chicken products. A cook deviation occurred during the cooking process. The product was recooked to lethality per USDA Appendix A and chilled per USDA Appendix B. The product formulation for chicken 99892 is:
Chicken 91.71%
Water 6.52%
Low Sodium Sea Salt 0.82%
Salt 0.40%
pH of product = 6.3
Initial cook:
99892 Degrees Time 99892 Degrees Time 99892 Degrees Time
Cookhouse 6 49.5 16:02:00 Cookhouse 7 48.8 16:04:00 Cookhouse 8 49.2 16:02:00
50 16:40:00 50 16:44:00 50 16:42:00
60 17:06:00 60 17:08:00 60 17:07:00
70 17:15:00 70 17:18:00 70 17:16:00
80 17:23:00 80 17:29:00 80 17:24:00
90 17:31:00 90 17:37:00 90 17:33:00
100 17:41:00 100 n/a Chiller 10 100 18:54:00
Chiller 7- Max Temp 105.1 18:38:00 Chiller 9 110 18:43:00 Max Temp 105.2 19:00:00
100 19:11:00 Max Temp 110.5 18:45:00 100 19:24:00
90 19:39:00 100 19:28:00 90 19:53:00
80 20:05:00 90 19:52:00 80 20:23:00
70 20:34:00 80 20:17:00 70 20:51:00
60 21:05:00 70 20:42:00 60 21:21:00
50 21:41:00 60 21:12:00 50 21:56:00
40 22:30:00 50 21:50:00 40 22:45:00
6 hours 28 min 40 22:45:00 6 hours 43 min
Holding at 35 6 hours 41 min Holding at 35
Holding at 35


Chicken 10031 formulation is:
Chicken = 98.21%
Salt = 1.040%
pH = 6.0
2 batches -
Initial cook:
10031 Degrees Time 10031 Degrees Time
Cookhouse 2 45.5 14:53:00 Cookhouse 5 47.8 14:42:00
50 15:21:00 50 14:49:00
60 16:12:00 60 15:08:00
70 17:09:00 70 15:17:00
80 17:19:00 80 15:27:00
90 17:27:00 90 n/a
100 17:36:00 100 16:13:00
Chiller 5 110 18:12:00 110 17:13:00
Max Temp 111.3 18:20:00 120 17:26:00
100 19:00:00 Chiller 6 130 17:41:00
90 19:28:00 Max Temp 132.8 18:23:00
80 19:53:00 130 18:39:00
70 20:21:00 120 19:12:00
60 20:49:00 110 19:36:00
50 21:23:00 100 19:58:00
40 22:09:00 90 20:21:00
7 hours 16 min 80 20:44:00
Holding at 35 70 21:09:00
60 21:38:00
50 22:15:00
40 23:10:00
8 hours 28 min
Holding at 35

Please let me know what additional information is needed to complete this process authority evaluation.